SYS-VPC/01

Powder Coating

VERTICAL
POWDER
COATING LINE

خط الطلاء بالمسحوق العمودي

Single-track vertical overhead conveyor line engineered for architectural aluminium profiles and extrusions. Fully integrated pre-treatment tunnel, powder booth, and cure oven — QUALICOAT Class 1 & 2 certified. Conveyor speed from 2.5 m/min, scalable to client throughput requirements.

ARCHITECTURAL ALUMINIUM QUALICOAT CLASS 1 & 2 EXTRUSIONS FAÇADE PROFILES
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ConfigurationSingle-track vertical overhead conveyor
Conveyor Speed2.5 m/min minimum · adjustable to line requirement
Pre-treatmentCustomisable multi-stage tunnel · chrome or chrome-free · configured to substrate and certification requirement
Powder Booth1 booth · automatic reciprocators + manual touch-up
Cure OvenGas-fired · 180–220 °C · adjustable to coating spec · 20 min dwell
Max Profile LengthUp to 7,000 mm
CertificationQUALICOAT Class 1 & 2
ControlSiemens / Mitsubishi PLC · touchscreen HMI
ConstructionStructural steel frame · SS304 critical zones

SYS-PFL/02

Powder Coating · Automation

POWER
& FREE
LINE

خط باور آند فري

Power & free overhead conveyor system for flexible, multi-zone finishing lines. Independent carrier routing allows simultaneous loading, pre-treatment, coating, curing, and unloading — eliminating line stoppages and enabling mixed-product runs. Ideal for appliance panels, automotive brackets, and heavy fabricated parts.

APPLIANCE PANELS AUTOMOTIVE HEAVY PARTS FLEXIBLE ROUTING
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Conveyor TypePower & free overhead · independent carrier control
Carrier SpacingProgrammable · variable zone speeds
Zone ControlIndependent speed per zone · PLC-managed
CapacityScalable to line layout · single or multi-loop
Load CapacityUp to 500 kg per carrier (configurable)
RoutingAutomatic switching · accumulation buffers
Cure OvenGas-fired · 180–220 °C · adjustable to coating spec
IntegrationCompatible with all Ying coating booths and ovens
ControlSiemens / Mitsubishi PLC · touchscreen HMI

SYS-USP/03

Specialty · Wood Effect

US PATCH
SUBLIMATION
SYSTEM

نظام سبليميشن US Patch

US-2 compact batch sublimation — built for tight footprints where land cost matters. SS310 indirect heat exchanger, SS304 outer panels, and European components (Siemens/Mitsubishi PLC, Riello burner). Membrane tables suit doors, profiles, and panels; fully automatic table and oven sequencing. Save space, high capacity, lower gas and power versus typical batch ovens.

Steel Doors Aluminum Profiles Frames & Panels Wood / Marble Effects
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ModelUS-2 compact batch sublimation
Footprint11,000 × 6,700 × 3,700 mm (L×W×H)
Max ProductW 1.2 m × L 6.5 m × H 200 mm
ApplicationsAluminium profile · steel door · frame · panel
Oven TemperatureUp to 250 °C · transfer typically 190–210 °C
Cycle Time8 – 20 minutes per batch
Power~19 kW · 380 V / 50 Hz
Thermal SourceGas / oil / LPG · 336 Mcal/hr · Riello burner
ConstructionSS310 heat exchanger · SS304 outer panels
ControlSiemens / Mitsubishi PLC · touchscreen HMI
Tables2× working tables 7.4×1.5 m · membrane table (multi-shape)
Effect TypesWood / Marble / Stone / Custom · QUALIDECO

SYS-YMC/04

Specialty · Automation

YM CONTINUOUS
SUBLIMATION
LINE

خط سبليميشن YM المستمر

YM continuous sublimation built around YM-S modules — auto loading, ultrasonic bagging, transport & buffering, constant-temperature transfer with hot-air circulation, profile cooling, and bag release. PLC-controlled from load to pack-out; typical YM-2 layouts ~360 bags/hour, scalable to YM-4 at 720 bags/hour.

Profile Factories High Volume Aluminum Extrusion Lines
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ConfigurationYM-2 typ. (2× YM-S units); YM-4 up to 4× YM-S
Capacity~360 bags/hr (YM-2) · up to 720 bags/hr (YM-4)
Profile SizeL 7000 × W 250 × H 150 mm (max.)
Footprint (typ.)30 × 9 × 3 m (YM-2) · 30 × 20 × 3 m (YM-4)
Power~85 kW (YM-2) · ~170 kW (YM-4)
Labour5–8 operators (YM-2 typ.)
ControlSiemens / Mitsubishi PLC · touchscreen HMI
Effect TypesWood / Marble / Stone / Custom
CertificationQUALIDECO compatible

SYS-C5/05

Powder Coating · Specialty

C5
CORROSION
COATING SYSTEM

نظام طلاء مقاوم للتآكل C5

Corrosion protection system meeting ISO 12944 C5 for coastal and marine environments. Available as a standalone line or as an upgrade package integrated into an existing vertical powder coating line. Covers pre-treatment intensification, film build control, and salt-spray performance to 1,000+ hours.

ISO 12944 C5 COASTAL MARINE INFRASTRUCTURE STEEL STRUCTURES
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StandardISO 12944 C5 (2018 unified)
ConfigurationStandalone line or add-on upgrade package
Pre-treatmentCustomisable multi-stage tunnel · chrome or chrome-free · configured to substrate and certification requirement
Film BuildControlled DFT to spec · min 60–80 µm total
Salt Spray1,000+ hours per ISO 9227
Cure OvenGas-fired · 180–220 °C · adjustable to coating spec
SubstrateSteel · aluminium · fabricated assemblies
CertificationISO 12944 C5 compliant
ControlSiemens / Mitsubishi PLC · touchscreen HMI
C5 corrosion coating system process diagram SYS-C5/05 · ELEVATION · CORROSION COATING PRE-TREATMENT · DRY · PRIMER · HALF CURE · TOP COAT · FULL CURE PRE-TREAT (C5 ACID) DRYOVEN BOOTH 1PRIMER HALFCURE BOOTH 2TOP COAT FULLCURE QUALITY CHECKPOINTS FILM THICKNESS · ADHESION · CURE · SALT SPRAY (BY SPEC) DEDICATED C5 SYSTEM · PRETREATMENT + COATING + CURING + QC DOCUMENTATION

SYS-PVDF/06

Powder Coating · Liquid

PVDF
COATING
LINE

خط طلاء PVDF

High-performance PVDF finishing line for architectural aluminium — superior UV resistance, chemical resistance, and colour retention beyond 25 years. Available as single-coat direct on pre-treated aluminium or with epoxy primer for enhanced adhesion. QUALICOAT Class 3 compliant.

QUALICOAT CLASS 3 PVDF ARCHITECTURAL UV RESISTANT 25+ YEAR DURABILITY
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Coating TypePVDF (polyvinylidene fluoride) liquid coating
ConfigurationSingle coat or epoxy primer + PVDF topcoat
Pre-treatmentCustomisable multi-stage tunnel · chrome or chrome-free · configured to substrate and certification requirement
Cure OvenGas-fired · 180–220 °C · adjustable to coating spec · forced-air circulation
Film Build25–35 µm (single coat) · 45–65 µm (with primer)
UV Resistance25+ year colour retention
CertificationQUALICOAT Class 3
SubstrateArchitectural aluminium profiles and panels
ControlSiemens / Mitsubishi PLC · touchscreen HMI

SYS-TVPC/07

Powder Coating

TWIN VERTICAL
POWDER
COATING LINE

خط طلاء مسحوق عمودي مزدوج

Dual-track vertical line with two independent conveyor tracks sharing pre-treatment and cure ovens — maximising throughput and floor efficiency. Each track has its own dedicated powder booth. Custom configuration to client layout and product mix — suitable for simultaneous different-finish runs or maximum single-finish output.

HIGH THROUGHPUT DUAL TRACK QUALICOAT CUSTOM CONFIG ARCHITECTURAL
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Configuration2 independent conveyor tracks · shared pre-treatment & ovens
Booths1 dedicated booth per track
Conveyor Speed2.5 m/min minimum per track · independently controlled
Pre-treatmentCustomisable multi-stage tunnel · chrome or chrome-free · configured to substrate and certification requirement
Cure OvenShared · dual-lane · Gas-fired · 180–220 °C · adjustable to coating spec
Product MixSimultaneous different finishes per track
CertificationQUALICOAT Class 1 & 2
LayoutCustom configuration to site and product mix
ControlSiemens / Mitsubishi PLC · touchscreen HMI

SYS-HPC/08

Powder Coating

HORIZONTAL
POWDER COATING
LINE

خط طلاء مسحوق أفقي قياسي

Standard horizontal overhead conveyor line for flat sheets, profiles, and fabricated parts. Continuous conveyor through pre-treatment, powder booth, and cure oven — ideal for general industrial and architectural applications where vertical hanging is not practical. QUALICOAT Class 1 & 2 compliant.

FLAT SHEETS PROFILES FABRICATED PARTS QUALICOAT GENERAL INDUSTRIAL
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ConfigurationHorizontal overhead conveyor · continuous
ProductsFlat sheets · profiles · fabricated parts · assemblies
Pre-treatmentCustomisable multi-stage tunnel · chrome or chrome-free · configured to substrate and certification requirement
Powder BoothAutomatic reciprocators + manual touch-up
Cure OvenGas-fired · 180–220 °C · adjustable to coating spec · 20 min dwell
Max Part SizeConfigurable to line width and hanger design
CertificationQUALICOAT Class 1 & 2
ControlSiemens / Mitsubishi PLC · touchscreen HMI
ApplicationsFlat sheets · general industrial · architectural parts

SYS-POP/09

Powder Coating · Specialty

POWDER-ON-POWDER
VERTICAL
COATING LINE

خط عمودي مسحوق على مسحوق

Two-booth vertical line applying base coat and structured or metallic top coat in a single continuous pass. Base coat is half-cured in the first oven to allow mechanical brushing for texture, then fully cured with the top coat in the second oven — producing premium textured finishes that exceed liquid paint in durability and consistency.

POWDER-ON-POWDER TEXTURED FINISHES QUALIDECO METALLIC STRUCTURED
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Configuration2-booth vertical line · in-line brush unit
Oven 1Half-cure · base coat set for brushing
Brush UnitIn-line mechanical brushing between booths
Oven 2Full cure · Gas-fired · 180–220 °C · adjustable to coating spec
Finish TypesStructured · metallic · textured · wood base
Pre-treatmentCustomisable multi-stage tunnel · chrome or chrome-free · configured to substrate and certification requirement
CertificationQUALIDECO · QUALICOAT Class 1 & 2
Conveyor Speed2.5 m/min minimum
ControlSiemens / Mitsubishi PLC · touchscreen HMI

SYS-WVQ/10

Powder Coating · QUALIDECO

WOOD EFFECT VERTICAL
LINE
(QUALIDECO)

خط عمودي لتأثير الخشب (QUALIDECO)

Vertical powder coating line with integrated sublimation stage for QUALIDECO-certified wood grain and stone effects on aluminium profiles. Powder-on-powder base coat is half-cured and brushed for surface texture, then sublimation film is applied and transferred in a dedicated oven — producing realistic wood grain finishes for façades, windows, and doors.

QUALIDECO WOOD GRAIN STONE EFFECT ALUMINIUM PROFILES FAÇADES
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ProcessPowder-on-powder + film sublimation transfer
CertificationQUALIDECO certified
Effect TypesWood grain · stone · marble · custom
Booths2 powder booths + brush unit
Oven 1Half-cure · base coat set for brushing
Oven 2Sublimation transfer · 180–220 °C · adjustable to effect type
Pre-treatmentCustomisable multi-stage tunnel · chrome or chrome-free · configured to substrate and certification requirement
Conveyor Speed2.5 m/min minimum
ControlSiemens / Mitsubishi PLC · touchscreen HMI

INSIDE THE LINE

EVERY SYSTEM. EVERY STATION.

A complete coating line is not just one machine. Ying Group supplies the full process chain: pretreatment, drying, spraying, curing, conveying, recovery, controls, and commissioning.

01

Surface Pretreatment

3 to 7 stage tunnel systems for degreasing, rinsing, conversion coating, and C5-ready preparation.

02

Dry-Off Oven

Controlled moisture removal before coating, sized around line speed, workpiece mass, and heating preference.

03

Powder Coating Booth

Manual, automatic, or fast color-change booth layouts with airflow, reclaim, and operator access planned together.

04

Automatic Guns & Robots

Reciprocators, gun positioning, and optional robotic spraying for repeatable film build on complex profiles.

05

Powder Recovery / Recycle System

Cyclone and filter recovery options to reduce powder waste, improve cleanliness, and support production changeovers.

06

Curing Oven

Gas, electric, or diesel heating with airflow and dwell time matched to powder chemistry and coating thickness.

07

Overhead Conveyor

Monorail or power & free conveyor layouts for loading, accumulation, booth travel, oven dwell, and unloading.

08

PLC + HMI Control

Touchscreen control, recipes, alarms, conveyor tracking, temperature monitoring, and service-friendly diagnostics.

WHICH SYSTEM FITS YOUR FACTORY?

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